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Recently, Xinshida, a high-quality robot brand, announced that the intelligent robot welding workstation for the power tower foot has achieved fruitful results—for the second time, it has won the 107th place in the Fortune Global 500 in 2021. of bulk orders. This is another recognition from the leading companies in the industry after Xinshida’s tower foot welding intelligent robot welding workstation was delivered to these two companies in 2021. This marks that Xinshida’s robot-free teaching and intelligent thick plate welding technology has achieved a leading advantage in the power tower industry. In the future, Xinshida will provide users with intelligent welding robots and integrated solutions that “match imports, surpass imports” in the steel structure welding blue ocean market. High Quality Custom precision aluminum flange
China Power Construction Wuta Company has put into production and used Xinshida Power Tower Base Intelligent Robot Welding Workstation for one year. In the daily workshop production, Wuta Company has adopted the method of suspending people and horses. Over the past year, the daily working hours have exceeded 18 Hours, practice has proved that Xinshida power tower foot intelligent robot welding workstation has high work efficiency and stable performance, which can fully meet the needs of the power tower industry, help enterprises achieve rapid delivery, and effectively reduce labor costs.
The steel structure industry is divided into equipment steel structures, building steel structures and bridge steel structures. Power towers belong to equipment steel structures. The commonality of the industry is multi-variety, small batches, thick plate welding, and high requirements for weld strength. The industry is currently in a stage of rapid development. Welding is the key technology and quality control method for the production and installation of steel structure engineering, and plays a vital role in engineering construction. However, the number of welders used is quite large, and the labor of welders is expensive and difficult to recruit. It is an important blue ocean market for welding robots. High Quality Custom precision aluminum flange
Electric power towers are a typical project-based industry. Due to the diversity of steel structures, the degree of product customization is high, showing the characteristics of multiple varieties and small batches. In addition, the plates are all thick plates, and some products even have grade weld requirements. During the process, the product consistency is poor due to the deviation of the grouping and blanking, and it has been impossible to use robots to replace manual welding in the past.
Aiming at the pain points of users in the steel structure industry, Xinshida innovatively used parametric programming and laser-guided welding technology to build a Xinshida tower foot welding intelligent robot workstation, allowing users to input simple workpiece size information, and the robot will pass the laser beam. The identification system realizes the acquisition of the welding seam trajectory, and automatically calls the parameters of the welding expert library, so as to realize the teaching-free and intelligent welding.
The advantages of Xinshida welding robot system
□ The system is mainly composed of Xinshida SA8/1800 robot, laser sensor, Aotai Pulse MIG-630RP welding power source and large tonnage positioner. High Quality Custom precision aluminum flange
□ According to the characteristics of multi-variety and small-batch products, Xinshida Robot has developed parametric programming software by opening the underlying code and in-depth customization, so that on-site workers can quickly put into production by simply entering the workpiece size information.
□ In view of the problem of poor consistency of workpieces caused by on-site workpiece pairing and blanking deviation, the system combines welding process requirements, workpiece information recognized by laser sensors, and accessibility requirements to accurately plan the welding trajectory and guide the robot to accurately reach the welding seam position , can identify lap joint, butt joint, fillet joint and other types of welds, and can effectively resist arc light, spatter, and high temperature. High Quality Custom precision aluminum flange
Pulse MIG-630RP welding power source is an industry-specific welding power source developed by Xinshida and its strategic partner Shandong Aotai Electric for the welding of thick plates and ultra-thick plates. Compared with manual welding, it is more plump, uniform and stable, and at the same time improves work efficiency.
In the future, Xinshida will deeply cultivate the power tower industry, provide more intelligent robot solutions for the industry, and promote the technical achievements and application experience accumulated in the power tower industry to the new blue ocean of the steel structure industry. High Quality Custom precision aluminum flange
